Product structure of hydraulic mounting base
Main support architecture (skeleton)
Mechanical installation interface (both feet)
Hydraulic integrated interface (blood vessel)
Auxiliary guidance and wear-resistant structure (joint)
Application scenarios of hydraulic mounting base
Hydraulic molding base for molds (injection molding/stamping)
Preheating precautions: In winter or after a long shutdown, avoid directly locking the mold at full load and high voltage. 3-5 times of "low pressure no-load mold closing" should be carried out first to soften and adapt the internal seals, preventing cold brittleness and fracture.
Anti high temperature aging: If it is close to a high temperature heat source (such as a gun barrel), a thermal insulation protective plate must be installed, otherwise the high temperature resistant sealing ring inside the fixed seat will quickly age and cause oil leakage.
Daily Operation&Maintenance of Hydraulic Mounting Base
To make the equipment user-friendly and durable, daily observation of words and expressions is essential.
Listen to the sound: During normal operation, there should only be a steady hydraulic flow sound. If there is a "clicking" sound of metal impact or sharp exhaust sound, it usually means internal wear or incomplete air discharge.
Appearance inspection: Before starting work every day, wipe the surface of the fixed seat with a dry cloth and check for fresh oil stains (indicating possible oil leakage) or cracked paint surface (indicating possible overload stress).
Corrosion prevention: Keep the sliding surface (such as the extended end of the piston rod) protected by a thin layer of lubricating oil. If the working environment has high humidity or comes into contact with cutting fluid, wipe it with rust proof oil before leaving work.
Regular tightening: After the equipment has been running for 100 hours or a week, the locking condition of the anchor bolts should be checked once to prevent loosening due to long-term vibration.
Common material selection for hydraulic mounting base
The king of cost-effectiveness for ordinary people: high-strength cast iron (with good casting performance, easy to make complex internal reinforcement structures; excellent shock absorption performance, able to effectively absorb high-frequency vibrations during equipment operation)
Heavy Industry God of War: Medium carbon steel and low-alloy steel (with full toughness and high tensile strength, they will only deform and not directly fracture when subjected to extreme heavy loads or minor impacts.)
Precision mold essential: Pre hardened plastic mold steel (with high material purity and dense structure. It has undergone heat treatment (pre hardened to HRC 28-33) before leaving the factory, and does not require reheating treatment after processing, completely avoiding the loss of accuracy caused by heat treatment deformation)
Special Forces in Special Environments: Stainless Steel and Anti rust Aluminum Alloy (304 stainless steel can resist long-term corrosion from cutting fluids and cleaning agents, while 7075 aluminum alloy greatly reduces the inertial load during equipment operation while ensuring strength)
Kind Reminder:
Three parts, seven sub packages. Many times, the damage to hydraulic mounting bases is not due to poor product quality, but rather to uneven installation surfaces that cause internal stress during locking of the base. Under high pressure, the stress is released, leading to cracking. Therefore, ensuring the flatness and cleanliness of the installation surface is the simplest and most effective way to extend the lifespan of the equipment
From the perspective of structure and application:
If used as a mounting base for hydraulic cylinders or oil cylinders, it is often referred to as an "Oil cylinder mounting seat" or "Cylinder mounting bracket".
If it comes with a flange, it is called a "Front Flange Mount" or a "Foot Mount".
If it is a hydraulic clamping mechanism used on molds or machine tool equipment, it may be referred to as "hydraulic fixture", "hydraulic pressure plate" or "hydraulic clamping fixing seat".
In general mechanical engineering, the common terms for the fixed seat itself include "Fixed base/Permanent seat", "Mounting bracket", and "Bearing block/housing" (if bearings are included inside)
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